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Horseshoe strengthening welding equipment

型号:

B-023


summary

An auto parts enterprise integrating design, development, production, sales and after-sales


Message

Detail


1. Introduction to the equipment

1. Automobile brake shoe semi-automatic single-rib shoe rolling welding machine is an ideal special welding equipment designed and manufactured by Ningbo Yongying Intelligent Equipment Co., Ltd. for automobile brake manufacturers according to the welding technical requirements of shoes;
2. The equipment has a wide range of applications, suitable for welding single rib and double rib stamping parts of automobile brake shoes. The operation setting is controlled by touch screen digital input, which is simple and convenient to operate;
3. Equipment accessories (panel material rack, conductive box, drive motor, clamping mold, pressurized welding cylinder) are all made of world-famous brand products, and equipped with high-precision planetary reduction device, which can improve the positioning accuracy of the shoe;
4. The equipment adopts single-chip microcomputer as the main control unit, the circuit is simple, highly integrated and intelligent, which reduces the failure rate and is convenient for maintenance and maintenance;
5. Communication and BCD code control function department external industrial computer, PLC and other control equipment, to achieve remote control automatic management, improve work efficiency, can store 16 welding specifications for users to call pre-set;
6. The use of medium frequency controller, small impact on the power grid, stable current, fast and accurate current regulation, which is unreachable by ordinary power frequency welding machine.

 

Second, the characteristics of the equipment

1. The equipment has the advantages of high control accuracy, stable output current, small inductive reactance influence, light weight of welding transformer and less splash;
2. The equipment has single/continuous spot welding function, continuous cycle to perform multi-specification welding, welding joints at different positions of the same workpiece, the problem of using different processes, eliminating the tedious work of manually switching welding specifications;
3. The equipment has a counting function to count the number of welding, which can easily understand the output of the shift, greatly improve the work efficiency and reduce the shift handover time;
4. Energy-saving three-phase current input, high working frequency, small transformer loss, significant energy-saving effect, preheating current, welding current and tempering current can be set, effectively solving the problem of splashing generated during welding and workpiece quenching after welding, three discharge pulses can be set separately and used separately or in any combination;
5. The conductive box adopts end-faced silver sheet conduction, and is equipped with regular automatic refueling system to improve the maintenance cycle of the equipment;
6. The mold clamping adopts hydraulic clamping system, which can improve the clamping degree and ensure that the rib plate will not be burned during the welding process;
7. The pressurized welding cylinder adopts Taiwan Jiuyi wear-resistant sealing ring, double-stage pressurized system, this structure can increase the stability of welding and improve the durability of the welding cylinder;
8. The panel material rack adopts hand-cranked structure, this structure greatly shortens the adjustment time, the panel push jaw adopts alloy copper vacuum quenching, the panel pushing mechanism adopts Taiwan AirTAC SC type cylinder, the pushing distance and position can be adjusted arbitrarily, enhance the available range, there is a panel detection device in the feeding terminal, when there is no material, the equipment will automatically stop and alarm;

  • 详细介绍
    • Commodity name: Horseshoe strengthening welding equipment
    • Commodity ID: B-023

     

    • Equipment introduction

    Shoes strengthening welding machine This special machine is suitable for welding to strengthen the firmness between the brake shoe reinforcement plate and the panel.

    • Features

    1. Fully enclosed overall design, beautiful appearance and easy maintenance;

    2. Equipped with an exhaust outlet, which can be matched with an exhaust duct or a welding fume processor (customers can choose by themselves);

    3. The workpiece fixture is simple, convenient and practical;

    4. The fixture adopts a detachable design, which can adapt to the welding needs of a single machine and multiple varieties;

    5. The displacement of the workpiece fixture is rotated by a splitter, and the positioning is accurate and reliable;

    6. The control system adopts PLC+color touch screen control, the operation interface is all in Chinese, and the operation is simple and intuitive. Relevant parameters can be digitally set on the touch screen (all Delta products are used);

    7. High welding efficiency;

    8. The special plane is equipped with Panasonic robot and Panasonic gas shielded welding machine, with stable performance, convenient debugging, and beautiful welding shape;

    9. The weight of the mold is 10-15kg, which can be assembled manually without a crane;

    10. The mold manufacturing cost is low, which can reduce the mold cost of the user.

     

    3. Technical Parameters

     

    Model

    YD-350GS4

    Product serial number

    YD-350GS4HNE

    Input voltage. Number of phases

    -

    AC380V    3 phase

    Nominal frequency

    Hz

    50/60

    Rated input power

    kVA

    17.6

    KW

    13.5

    Maximum no-load voltage

    V

    64

    Rated output current

    A

    350

    Rated output voltage

    V

    31.5

    Rated duty cycle

    %

    60

    Output current adjustment range

    A

    40-350

    Output voltage adjustment range

    V

    16-36

    Control method

    -

    IGBT inverter

    Storage function

    -

    16 channels  store/recall

    Welding method

    -

    CO2/MAG    Stainless steel MIG

    Waveform control function

    -

    Number settings

    Command sequence function

    -

    Welding/Welding~Current/Initial~Welding~Current

    Applicable welding gas

    -

    CO2(100%)/MAG(Ar:80%,CO2:20%)/Stainless Steel MIG(Ar:98%,O2:2%)

    Applicable wire diameter

    mm

    0.8/0.9/1.0/1.2

    Applicable wire material

    -

    Carbon steel/carbon steel flux core/stainless steel/stainless steel flux core

    Advanced air supply time

    s

    0~10

    Gas lag time

    s

    0~10

    Arc welding time

    s

    0.3~10

    Input power terminal

    -

    Terminal block (for 3 phases, M5 bolts)

    Output terminal

    -

    Copper plate terminal (M8 with bolts)

    Dimensions (width x depth x height)

    mm

    380x708x645

    Protection level

    -

    IP21S

    Protection level

    -

    H grade 200℃ (main transformer F grade 155℃)

    weight

    Kg

    72

    Welding gun

    YT-35CS4HSE

    Wire feeder

    YW-35DG1HSE

    Gas Regulator

    YX-25CD1HAM

     

 

  • Equipment introduction

Shoes strengthening welding machine This special machine is suitable for welding to strengthen the firmness between the brake shoe reinforcement plate and the panel.

  • Features

1. Fully enclosed overall design, beautiful appearance and easy maintenance;

2. Equipped with an exhaust outlet, which can be matched with an exhaust duct or a welding fume processor (customers can choose by themselves);

3. The workpiece fixture is simple, convenient and practical;

4. The fixture adopts a detachable design, which can adapt to the welding needs of a single machine and multiple varieties;

5. The displacement of the workpiece fixture is rotated by a splitter, and the positioning is accurate and reliable;

6. The control system adopts PLC+color touch screen control, the operation interface is all in Chinese, and the operation is simple and intuitive. Relevant parameters can be digitally set on the touch screen (all Delta products are used);

7. High welding efficiency;

8. The special plane is equipped with Panasonic robot and Panasonic gas shielded welding machine, with stable performance, convenient debugging, and beautiful welding shape;

9. The weight of the mold is 10-15kg, which can be assembled manually without a crane;

10. The mold manufacturing cost is low, which can reduce the mold cost of the user.

 

3. Technical Parameters

 

Model

YD-350GS4

Product serial number

YD-350GS4HNE

Input voltage. Number of phases

-

AC380V    3 phase

Nominal frequency

Hz

50/60

Rated input power

kVA

17.6

KW

13.5

Maximum no-load voltage

V

64

Rated output current

A

350

Rated output voltage

V

31.5

Rated duty cycle

%

60

Output current adjustment range

A

40-350

Output voltage adjustment range

V

16-36

Control method

-

IGBT inverter

Storage function

-

16 channels  store/recall

Welding method

-

CO2/MAG    Stainless steel MIG

Waveform control function

-

Number settings

Command sequence function

-

Welding/Welding~Current/Initial~Welding~Current

Applicable welding gas

-

CO2(100%)/MAG(Ar:80%,CO2:20%)/Stainless Steel MIG(Ar:98%,O2:2%)

Applicable wire diameter

mm

0.8/0.9/1.0/1.2

Applicable wire material

-

Carbon steel/carbon steel flux core/stainless steel/stainless steel flux core

Advanced air supply time

s

0~10

Gas lag time

s

0~10

Arc welding time

s

0.3~10

Input power terminal

-

Terminal block (for 3 phases, M5 bolts)

Output terminal

-

Copper plate terminal (M8 with bolts)

Dimensions (width x depth x height)

mm

380x708x645

Protection level

-

IP21S

Protection level

-

H grade 200℃ (main transformer F grade 155℃)

weight

Kg

72

Welding gun

YT-35CS4HSE

Wire feeder

YW-35DG1HSE

Gas Regulator

YX-25CD1HAM

 

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