1. Automobile brake shoe semi-automatic single-rib shoe rolling welding machine is an ideal special welding equipment designed and manufactured by Ningbo Yongying Intelligent Equipment Co., Ltd. for automobile brake manufacturers according to the welding technical requirements of shoes;
2. The equipment has a wide range of applications, suitable for welding single rib and double rib stamping parts of automobile brake shoes. The operation setting is controlled by touch screen digital input, which is simple and convenient to operate;
3. Equipment accessories (panel material rack, conductive box, drive motor, clamping mold, pressurized welding cylinder) are all made of world-famous brand products, and equipped with high-precision planetary reduction device, which can improve the positioning accuracy of the shoe;
4. The equipment adopts single-chip microcomputer as the main control unit, the circuit is simple, highly integrated and intelligent, which reduces the failure rate and is convenient for maintenance and maintenance;
5. Communication and BCD code control function department external industrial computer, PLC and other control equipment, to achieve remote control automatic management, improve work efficiency, can store 16 welding specifications for users to call pre-set;
6. The use of medium frequency controller, small impact on the power grid, stable current, fast and accurate current regulation, which is unreachable by ordinary power frequency welding machine.

Second, the characteristics of the equipment

1. The equipment has the advantages of high control accuracy, stable output current, small inductive reactance influence, light weight of welding transformer and less splash;
2. The equipment has single/continuous spot welding function, continuous cycle to perform multi-specification welding, welding joints at different positions of the same workpiece, the problem of using different processes, eliminating the tedious work of manually switching welding specifications;
3. The equipment has a counting function to count the number of welding, which can easily understand the output of the shift, greatly improve the work efficiency and reduce the shift handover time;
4. Energy-saving three-phase current input, high working frequency, small transformer loss, significant energy-saving effect, preheating current, welding current and tempering current can be set, effectively solving the problem of splashing generated during welding and workpiece quenching after welding, three discharge pulses can be set separately and used separately or in any combination;
5. The conductive box adopts end-faced silver sheet conduction, and is equipped with regular automatic refueling system to improve the maintenance cycle of the equipment;
6. The mold clamping adopts hydraulic clamping system, which can improve the clamping degree and ensure that the rib plate will not be burned during the welding process;
7. The pressurized welding cylinder adopts Taiwan Jiuyi wear-resistant sealing ring, double-stage pressurized system, this structure can increase the stability of welding and improve the durability of the welding cylinder;
8. The panel material rack adopts hand-cranked structure, this structure greatly shortens the adjustment time, the panel push jaw adopts alloy copper vacuum quenching, the panel pushing mechanism adopts Taiwan AirTAC SC type cylinder, the pushing distance and position can be adjusted arbitrarily, enhance the available range, there is a panel detection device in the feeding terminal, when there is no material, the equipment will automatically stop and alarm;

详细介绍

Commodity name: Semi-automatic single rib seam welding machine
Commodity ID: B-002

1. Equipment introduction

1. Automobile brake shoe semi-automatic single tendon hoof rolling welding machine is an ideal special welding equipment designed and manufactured by Ningbo Yongying Intelligent Equipment Co., Ltd. for automobile brake manufacturers according to the welding technical requirements of shoe;
2. The equipment has a wide range of applications and is suitable for welding single and double rib stamping parts of automobile brake shoes. The operation setting is controlled by digital input on the touch screen, and the operation is simple and convenient;
3. Equipment accessories (panel material rack, conductive box, drive motor, clamping mold, pressurized welding cylinder) are all world-renowned brand products, and equipped with high-precision planetary reduction device, which can improve the positioning accuracy of the shoe;
4. The equipment adopts single-chip microcomputer as the main control unit, the circuit is simple, highly integrated and intelligent, which reduces the failure rate and facilitates maintenance and maintenance;
5. The communication and BCD code control function section is externally connected to industrial computer, PLC and other control equipment to realize remote control and automatic management, improve work efficiency, and can store 16 welding specifications for users to call in advance;
6. The use of intermediate frequency controllers has little impact on the power grid, stable current, and fast and accurate current regulation, which cannot be achieved by ordinary power frequency welding machines.

2. Equipment Features

1. The equipment has the advantages of high control precision, stable output current, small inductive reactance, light weight of welding transformer, and less spatter;
2. The equipment has the function of single/continuous spot welding, and performs multi-standard welding in a continuous cycle. The same workpiece is welded at different positions and uses different processes, which saves the tedious work of manually switching welding specifications;
3. The equipment has a counting function to count the number of welding times, which can facilitate the understanding of the output of the shift, greatly improving the work efficiency and reducing the shift time;
4. Energy-saving Three-phase current input, high operating frequency, small transformer loss, remarkable energy-saving effect, preheating current, welding current and tempering current can be set, which effectively solves the spatter generated during the welding process and the workpiece after welding Quenching problem, the three discharge pulses can be set separately and used alone or in any combination;
5. The conductive box adopts end-face silver sheet to conduct electricity, and is equipped with a regular automatic refueling system to improve the maintenance cycle of the equipment;
6. The mold clamping adopts a hydraulic clamping system, and the hydraulic pressure can improve the clamping degree to ensure that the rib plate will not be burned during the welding process;
7. The pressurized welding cylinder adopts Taiwan Jiuyi wear-resistant sealing ring and a two-stage pressurization system. This structure can increase the stability of welding and improve the durability of the welding cylinder;
8. The panel material rack adopts a hand-operated structure, which greatly shortens the adjustment time. The panel push claws are made of alloy copper vacuum quenching, and the panel push mechanism adopts Taiwan Yadeke SC cylinder. The push distance and position can be adjusted arbitrarily. To enhance the usable range, a panel detection device is installed at the feeding terminal. When there is no material, the equipment will automatically stop and give an alarm;

3. Technical parameters

Item Item	Enter capacity	Input voltage		Output current	Nominal frequency	load duration	Maximum pressure	Adapt to plate thickness	compressed air	Cooling water volume	Cooling water temperature	hydraulic drive	Equipment weight	Input cable
Model	KYA	ACV/phase		KA	Hz	%	N	m	m3	L/min	℃	KA	Kg	m2
FY-A-ZT160	160	380/3		20	50/60	50	6800	<2.0	0.5	40	5~15	2.2	2000	50
FY-A-ZT250	250	380/3		32	50/60	50	7800	<2.5	0.5	50	5~15	2.2	2000	70
FY-A-ZT320	320	380/3		40	50/60	50	12000	<3.5	0.5	60	5~15	2.2	2400	90
FY-A-ZT500	500	380/3		58	50/60	50	12000	<4.5	0.5	90	5~15	2.2	2400	120
Equipment dimensions: 2000mm1700mm2300mm
Welding speed			1.5mm thick panel, 4~5 solder joints, about 6000 pieces can be produced in an average of 10 hours (data provided by cooperative customers)
Working environment			Temperature 0-45℃; humidity ≤85% (no dew); no strong magnetic field; no severe vibration and shock; no corrosive gas and conductive dust
Constant current control method			When the secondary impedance changes ±15%, the output current changes ≤2%

1. Equipment introduction

2. Equipment Features

3. Technical parameters

Item Item	Enter capacity	Input voltage		Output current	Nominal frequency	load duration	Maximum pressure	Adapt to plate thickness	compressed air	Cooling water volume	Cooling water temperature	hydraulic drive	Equipment weight	Input cable
Model	KYA	ACV/phase		KA	Hz	%	N	m	m3	L/min	℃	KA	Kg	m2
FY-A-ZT160	160	380/3		20	50/60	50	6800	<2.0	0.5	40	5~15	2.2	2000	50
FY-A-ZT250	250	380/3		32	50/60	50	7800	<2.5	0.5	50	5~15	2.2	2000	70
FY-A-ZT320	320	380/3		40	50/60	50	12000	<3.5	0.5	60	5~15	2.2	2400	90
FY-A-ZT500	500	380/3		58	50/60	50	12000	<4.5	0.5	90	5~15	2.2	2400	120
Equipment dimensions: 2000mm1700mm2300mm
Welding speed			1.5mm thick panel, 4~5 solder joints, about 6000 pieces can be produced in an average of 10 hours (data provided by cooperative customers)
Working environment			Temperature 0-45℃; humidity ≤85% (no dew); no strong magnetic field; no severe vibration and shock; no corrosive gas and conductive dust
Constant current control method			When the secondary impedance changes ±15%, the output current changes ≤2%

Related Products

Semi-automatic single rib seam welding machine

Argon arc welding of teapot heater

Single tendon shaping machine

End cap welding equipment

Online Message

Thank you for your attention to us. If you have any needs or comments, please leave us a message.

ADD.：Meichi Industrial Zone, Yunlong Town, Yinzhou District, Ningbo City, Zhejiang Province.
TEL：+86-574-88253023
FAX：+86-574-87155860
Website：www.chinayongying.com
zip Code：315137

Online service

TEL

+86-574-88253023

E-mail

ningboyongying
@126.com