1. Automobile brake shoe semi-automatic single-rib shoe rolling welding machine is an ideal special welding equipment designed and manufactured by Ningbo Yongying Intelligent Equipment Co., Ltd. for automobile brake manufacturers according to the welding technical requirements of shoes;
2. The equipment has a wide range of applications, suitable for welding single rib and double rib stamping parts of automobile brake shoes. The operation setting is controlled by touch screen digital input, which is simple and convenient to operate;
3. Equipment accessories (panel material rack, conductive box, drive motor, clamping mold, pressurized welding cylinder) are all made of world-famous brand products, and equipped with high-precision planetary reduction device, which can improve the positioning accuracy of the shoe;
4. The equipment adopts single-chip microcomputer as the main control unit, the circuit is simple, highly integrated and intelligent, which reduces the failure rate and is convenient for maintenance and maintenance;
5. Communication and BCD code control function department external industrial computer, PLC and other control equipment, to achieve remote control automatic management, improve work efficiency, can store 16 welding specifications for users to call pre-set;
6. The use of medium frequency controller, small impact on the power grid, stable current, fast and accurate current regulation, which is unreachable by ordinary power frequency welding machine.

Second, the characteristics of the equipment

1. The equipment has the advantages of high control accuracy, stable output current, small inductive reactance influence, light weight of welding transformer and less splash;
2. The equipment has single/continuous spot welding function, continuous cycle to perform multi-specification welding, welding joints at different positions of the same workpiece, the problem of using different processes, eliminating the tedious work of manually switching welding specifications;
3. The equipment has a counting function to count the number of welding, which can easily understand the output of the shift, greatly improve the work efficiency and reduce the shift handover time;
4. Energy-saving three-phase current input, high working frequency, small transformer loss, significant energy-saving effect, preheating current, welding current and tempering current can be set, effectively solving the problem of splashing generated during welding and workpiece quenching after welding, three discharge pulses can be set separately and used separately or in any combination;
5. The conductive box adopts end-faced silver sheet conduction, and is equipped with regular automatic refueling system to improve the maintenance cycle of the equipment;
6. The mold clamping adopts hydraulic clamping system, which can improve the clamping degree and ensure that the rib plate will not be burned during the welding process;
7. The pressurized welding cylinder adopts Taiwan Jiuyi wear-resistant sealing ring, double-stage pressurized system, this structure can increase the stability of welding and improve the durability of the welding cylinder;
8. The panel material rack adopts hand-cranked structure, this structure greatly shortens the adjustment time, the panel push jaw adopts alloy copper vacuum quenching, the panel pushing mechanism adopts Taiwan AirTAC SC type cylinder, the pushing distance and position can be adjusted arbitrarily, enhance the available range, there is a panel detection device in the feeding terminal, when there is no material, the equipment will automatically stop and alarm;

详细介绍

Commodity name: Trailer Suspension Welding Equipment
Commodity ID: B-012

Device Introduction

Trailer suspension welding equipment This special machine is suitable for welding the trailer suspension, including front bracket, middle bracket, rear bracket and balance arm.

Equipment structure and working principle

The equipment adopts a set of robot master control, a set of intelligent control system, and a two-station alternate cycle working mode.

Robot parameters

Model		YD-350GS4
Product serial number		YD-350GS4HNE
Input voltage. Number of phases	-	AC380V 3 phase
Nominal frequency	Hz	50/60
Rated input power	kVA	17.6
Rated input power	KW	13.5
Maximum no-load voltage	V	64
Rated output current	A	350
Rated output voltage	V	31.5
Rated duty cycle	%	60
Output current adjustment range	A	40-350
Output voltage adjustment range	V	16-36
Control method	-	IGBT inverter
Storage function	-	16 channels store/recall
Welding method	-	CO2/MAG Stainless steel MIG
Waveform control function	-	Number settings
Command sequence function	-	Welding/Welding~Current/Initial~Welding~Current
Applicable welding gas	-	CO2(100%)/MAG(Ar:80%,CO2:20%)/Stainless Steel MIG(Ar:98%,O2:2%)
Applicable wire diameter	mm	0.8/0.9/1.0/1.2
Applicable wire material	-	Carbon steel/carbon steel flux core/stainless steel/stainless steel flux core
Advanced air supply time	s	0~10
Gas lag time	s	0~10
Arc welding time	s	0.3~10
Input power terminal	-	Terminal block (for 3 phases, M5 bolts)
Output terminal	-	Copper plate terminal (M8 with bolts)
Dimensions (width x depth x height)	mm	380x708x645
Protection level	-	IP21S
Protection level	-	H grade 200℃ (main transformer F grade 155℃)
weight	Kg	72
Welding gun		YT-35CS4HSE
Wire feeder		YW-35DG1HSE
Gas Regulator		YX-25CD1HAM

Features

1. Fully enclosed overall design, beautiful appearance and easy maintenance;

2. Equipped with an exhaust outlet, which can be matched with an exhaust duct or a welding fume processor (customers can choose by themselves);

3. The workpiece fixture is simple, convenient and practical;

4. The fixture adopts a detachable design, which can adapt to the welding needs of a single machine and multiple varieties;

5. The workpiece fixture platform adopts a flip design, which is convenient for completing the difficult welding position of the workpiece;

6. The displacement of the workpiece fixture adopts servo rotation, and the positioning is accurate and reliable;

7. The control system adopts PLC+color touch screen control, the operation interface is all in Chinese, and the operation is simple and intuitive. Relevant parameters can be digitally set on the touch screen (all imported products);

8. High welding efficiency;

9. The special plane is equipped with Panasonic robot and Panasonic ultra-low spatter gas shielded welding machine, with stable performance, convenient debugging, and beautiful welding shape;

10. The weight of the mold is 10-15kg, which can be assembled manually without a crane;

11. The mold manufacturing cost is low, which can reduce the mold cost of the user.

Device Introduction

Trailer suspension welding equipment This special machine is suitable for welding the trailer suspension, including front bracket, middle bracket, rear bracket and balance arm.

Equipment structure and working principle

The equipment adopts a set of robot master control, a set of intelligent control system, and a two-station alternate cycle working mode.

Robot parameters

Model		YD-350GS4
Product serial number		YD-350GS4HNE
Input voltage. Number of phases	-	AC380V 3 phase
Nominal frequency	Hz	50/60
Rated input power	kVA	17.6
Rated input power	KW	13.5
Maximum no-load voltage	V	64
Rated output current	A	350
Rated output voltage	V	31.5
Rated duty cycle	%	60
Output current adjustment range	A	40-350
Output voltage adjustment range	V	16-36
Control method	-	IGBT inverter
Storage function	-	16 channels store/recall
Welding method	-	CO2/MAG Stainless steel MIG
Waveform control function	-	Number settings
Command sequence function	-	Welding/Welding~Current/Initial~Welding~Current
Applicable welding gas	-	CO2(100%)/MAG(Ar:80%,CO2:20%)/Stainless Steel MIG(Ar:98%,O2:2%)
Applicable wire diameter	mm	0.8/0.9/1.0/1.2
Applicable wire material	-	Carbon steel/carbon steel flux core/stainless steel/stainless steel flux core
Advanced air supply time	s	0~10
Gas lag time	s	0~10
Arc welding time	s	0.3~10
Input power terminal	-	Terminal block (for 3 phases, M5 bolts)
Output terminal	-	Copper plate terminal (M8 with bolts)
Dimensions (width x depth x height)	mm	380x708x645
Protection level	-	IP21S
Protection level	-	H grade 200℃ (main transformer F grade 155℃)
weight	Kg	72
Welding gun		YT-35CS4HSE
Wire feeder		YW-35DG1HSE
Gas Regulator		YX-25CD1HAM

Features

1. Fully enclosed overall design, beautiful appearance and easy maintenance;

2. Equipped with an exhaust outlet, which can be matched with an exhaust duct or a welding fume processor (customers can choose by themselves);

3. The workpiece fixture is simple, convenient and practical;

4. The fixture adopts a detachable design, which can adapt to the welding needs of a single machine and multiple varieties;

5. The workpiece fixture platform adopts a flip design, which is convenient for completing the difficult welding position of the workpiece;

6. The displacement of the workpiece fixture adopts servo rotation, and the positioning is accurate and reliable;

8. High welding efficiency;

9. The special plane is equipped with Panasonic robot and Panasonic ultra-low spatter gas shielded welding machine, with stable performance, convenient debugging, and beautiful welding shape;

10. The weight of the mold is 10-15kg, which can be assembled manually without a crane;

11. The mold manufacturing cost is low, which can reduce the mold cost of the user.

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ADD.：Meichi Industrial Zone, Yunlong Town, Yinzhou District, Ningbo City, Zhejiang Province.
TEL：+86-574-88253023
FAX：+86-574-87155860
Website：www.chinayongying.com
zip Code：315137

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