1. Automobile brake shoe semi-automatic single-rib shoe rolling welding machine is an ideal special welding equipment designed and manufactured by Ningbo Yongying Intelligent Equipment Co., Ltd. for automobile brake manufacturers according to the welding technical requirements of shoes;
2. The equipment has a wide range of applications, suitable for welding single rib and double rib stamping parts of automobile brake shoes. The operation setting is controlled by touch screen digital input, which is simple and convenient to operate;
3. Equipment accessories (panel material rack, conductive box, drive motor, clamping mold, pressurized welding cylinder) are all made of world-famous brand products, and equipped with high-precision planetary reduction device, which can improve the positioning accuracy of the shoe;
4. The equipment adopts single-chip microcomputer as the main control unit, the circuit is simple, highly integrated and intelligent, which reduces the failure rate and is convenient for maintenance and maintenance;
5. Communication and BCD code control function department external industrial computer, PLC and other control equipment, to achieve remote control automatic management, improve work efficiency, can store 16 welding specifications for users to call pre-set;
6. The use of medium frequency controller, small impact on the power grid, stable current, fast and accurate current regulation, which is unreachable by ordinary power frequency welding machine.

Second, the characteristics of the equipment

1. The equipment has the advantages of high control accuracy, stable output current, small inductive reactance influence, light weight of welding transformer and less splash;
2. The equipment has single/continuous spot welding function, continuous cycle to perform multi-specification welding, welding joints at different positions of the same workpiece, the problem of using different processes, eliminating the tedious work of manually switching welding specifications;
3. The equipment has a counting function to count the number of welding, which can easily understand the output of the shift, greatly improve the work efficiency and reduce the shift handover time;
4. Energy-saving three-phase current input, high working frequency, small transformer loss, significant energy-saving effect, preheating current, welding current and tempering current can be set, effectively solving the problem of splashing generated during welding and workpiece quenching after welding, three discharge pulses can be set separately and used separately or in any combination;
5. The conductive box adopts end-faced silver sheet conduction, and is equipped with regular automatic refueling system to improve the maintenance cycle of the equipment;
6. The mold clamping adopts hydraulic clamping system, which can improve the clamping degree and ensure that the rib plate will not be burned during the welding process;
7. The pressurized welding cylinder adopts Taiwan Jiuyi wear-resistant sealing ring, double-stage pressurized system, this structure can increase the stability of welding and improve the durability of the welding cylinder;
8. The panel material rack adopts hand-cranked structure, this structure greatly shortens the adjustment time, the panel push jaw adopts alloy copper vacuum quenching, the panel pushing mechanism adopts Taiwan AirTAC SC type cylinder, the pushing distance and position can be adjusted arbitrarily, enhance the available range, there is a panel detection device in the feeding terminal, when there is no material, the equipment will automatically stop and alarm;

详细介绍

Commodity name: Double rib fillet welding plug welding machine
Commodity ID: B-021

Equipment introduction:

Double rib plug welding and fillet welding all-in-one welding machine is suitable for welding the plug welding holes and fillet welds formed by the rib plate and web plate of the automobile brake shoe assembly.

Technical Parameters:

Rated input voltage: 3-380V	Rated input frequency: 50Hz	Rated welding capacity (single machine): 13.5KVA
Rated welding current (single machine): 350A	Rated welding voltage (single machine): 31.5V	Rated duty cycle: 60%
Current adjustment range: 30-430A	Used welding wire diameter: solid core 0.8/1.0/1.2	Welding method: Co2+Ar gas shielded welding
Number of welding torches: 4	Spindle speed: 20-1000mm/min	Machine center height: 600mm
Welding workpiece range: width 219mm (can be customized)	Diameter: Φ406mm (can be customized)	Workpiece clamping: hydraulic pressure
Welding torch movement: manually adjustable	Hydraulic system pressure: 7Mpa	Workpiece rotation angle: 360°
Dimensions: 1860×1800×1800(mm)	Equipment weight: 1.5 tons

Device function:

1. The original process is a piece of equipment for plug welding and fillet welding. Now, plug welding and fillet welding are completed on one equipment, which greatly reduces the cost and improves the efficiency.

2. Equipped with an exhaust outlet, which can be matched with an exhaust duct or a welding fume processor (customers can choose by themselves)

3. The clamp action and unloading action of the workpiece adopt hydraulic methods

4. The workpiece fixture adopts the rotating shaft mold and special design, which can effectively control the welding deformation under the premise of ensuring the welding quality

5. The fixture adopts a detachable design, which can adapt to the welding needs of a single machine and multiple varieties

6. The displacement of the workpiece fixture is driven by a servo motor, and the positioning is accurate and reliable

7. The control system adopts PLC+color touch screen control, the operation interface is all in Chinese, and the operation is simple and intuitive. Welding time, idle travel speed, welding point angle difference, welding point parameters and manual control of each oil cylinder can be set digitally on the touch screen (all adopt Delta products)

8. The clamping, positioning, displacement, welding and unloading of the workpiece are fully automatic. Optimized program design makes the connection of each step smoother and the welding efficiency is higher

9. The special plane is equipped with Panasonic gas shielded welding machine, which has stable performance, convenient debugging, and beautiful welding shape

10. The weight of the mold is 10-15kg, which can be assembled manually without a crane

11. The mold manufacturing cost is low, which can reduce the mold cost of the user

12. Fully enclosed overall design, beautiful appearance and easy maintenance

Equipment introduction:

Technical Parameters:

Rated input voltage: 3-380V	Rated input frequency: 50Hz	Rated welding capacity (single machine): 13.5KVA
Rated welding current (single machine): 350A	Rated welding voltage (single machine): 31.5V	Rated duty cycle: 60%
Current adjustment range: 30-430A	Used welding wire diameter: solid core 0.8/1.0/1.2	Welding method: Co2+Ar gas shielded welding
Number of welding torches: 4	Spindle speed: 20-1000mm/min	Machine center height: 600mm
Welding workpiece range: width 219mm (can be customized)	Diameter: Φ406mm (can be customized)	Workpiece clamping: hydraulic pressure
Welding torch movement: manually adjustable	Hydraulic system pressure: 7Mpa	Workpiece rotation angle: 360°
Dimensions: 1860×1800×1800(mm)	Equipment weight: 1.5 tons