PRODUCTS
Automobile double rib brake shoe multifunctional angle welding machine
型号：
B-015
Category：
summary
An auto parts enterprise integrating design, development, production, sales and after-sales
TEL：+86-574-88253023
E-mail：ningboyongying@126.com
Keywords：
Detail
1. Introduction to the equipment
1. Automobile brake shoe semi-automatic single-rib shoe rolling welding machine is an ideal special welding equipment designed and manufactured by Ningbo Yongying Intelligent Equipment Co., Ltd. for automobile brake manufacturers according to the welding technical requirements of shoes;
2. The equipment has a wide range of applications, suitable for welding single rib and double rib stamping parts of automobile brake shoes. The operation setting is controlled by touch screen digital input, which is simple and convenient to operate;
3. Equipment accessories (panel material rack, conductive box, drive motor, clamping mold, pressurized welding cylinder) are all made of world-famous brand products, and equipped with high-precision planetary reduction device, which can improve the positioning accuracy of the shoe;
4. The equipment adopts single-chip microcomputer as the main control unit, the circuit is simple, highly integrated and intelligent, which reduces the failure rate and is convenient for maintenance and maintenance;
5. Communication and BCD code control function department external industrial computer, PLC and other control equipment, to achieve remote control automatic management, improve work efficiency, can store 16 welding specifications for users to call pre-set;
6. The use of medium frequency controller, small impact on the power grid, stable current, fast and accurate current regulation, which is unreachable by ordinary power frequency welding machine.
Second, the characteristics of the equipment
1. The equipment has the advantages of high control accuracy, stable output current, small inductive reactance influence, light weight of welding transformer and less splash;
2. The equipment has single/continuous spot welding function, continuous cycle to perform multi-specification welding, welding joints at different positions of the same workpiece, the problem of using different processes, eliminating the tedious work of manually switching welding specifications;
3. The equipment has a counting function to count the number of welding, which can easily understand the output of the shift, greatly improve the work efficiency and reduce the shift handover time;
4. Energy-saving three-phase current input, high working frequency, small transformer loss, significant energy-saving effect, preheating current, welding current and tempering current can be set, effectively solving the problem of splashing generated during welding and workpiece quenching after welding, three discharge pulses can be set separately and used separately or in any combination;
5. The conductive box adopts end-faced silver sheet conduction, and is equipped with regular automatic refueling system to improve the maintenance cycle of the equipment;
6. The mold clamping adopts hydraulic clamping system, which can improve the clamping degree and ensure that the rib plate will not be burned during the welding process;
7. The pressurized welding cylinder adopts Taiwan Jiuyi wear-resistant sealing ring, double-stage pressurized system, this structure can increase the stability of welding and improve the durability of the welding cylinder;
8. The panel material rack adopts hand-cranked structure, this structure greatly shortens the adjustment time, the panel push jaw adopts alloy copper vacuum quenching, the panel pushing mechanism adopts Taiwan AirTAC SC type cylinder, the pushing distance and position can be adjusted arbitrarily, enhance the available range, there is a panel detection device in the feeding terminal, when there is no material, the equipment will automatically stop and alarm;
- 详细介绍
-
- Commodity name: Automobile double rib brake shoe multifunctional angle welding machine
- Commodity ID: B-015
Device Introduction:
Double rib shoe multifunctional fillet welding machine is suitable for the positioning and welding of the outer fillet weld formed by the arc plate and the rib plate of the automobile brake shoe assembly
Device name:
Multifunctional corner welding machine for automobile double tendon shoe
Model Description:
Model: YY-S-J500
Technical parameters:Rated input voltage: 3-380V
Rated input frequency: 50Hz
Rated welding capacity (single machine): 23.3KVA
Rated welding current (single machine): 500A
Rated welding voltage (single machine): 39V
Rated duty cycle: 100%
Current adjustment range: 60-550A
Used welding wire diameter: solid core 1.0/1.2/1.6
Welding method: Co2+Ar gas shielded welding
Number of welding torches: 2
Spindle speed: 20-1000mm/min
Machine center height: 600mm
Welding workpiece range: width 219mm (can be customized)
Diameter: Φ406mm (can be customized)
Workpiece clamping: hydraulic pressure
Welding torch movement: manually adjustable
Hydraulic system pressure: 7Mpa
Workpiece rotation angle: ±180°
Dimensions: 1860×1800×1800(mm)
Equipment weight: 1.5 tons
Device function:1. Fully enclosed overall design, beautiful appearance and easy maintenance
2. Equipped with an exhaust outlet, which can be matched with an exhaust duct or a welding fume processor (customers can choose by themselves)
3. The clamp action and unloading action of the workpiece adopt hydraulic methods
4. The workpiece fixture adopts the rotating shaft mold and special design, which can effectively control the welding deformation under the premise of ensuring the welding quality
5. The fixture adopts a detachable design, which can adapt to the welding needs of a single machine and multiple varieties
6. The displacement of the workpiece fixture is driven by a servo motor, and the positioning is accurate and reliable
7. The control system adopts PLC+color touch screen control, the operation interface is all in Chinese, and the operation is simple and intuitive. On the touch screen, the welding time, idle stroke speed, welding section angle difference, welding section parameters, manual control of each cylinder and other related function settings can be set digitally (all adopt Delta products)
8. The clamping, positioning, displacement, welding and unloading of the workpiece are fully automatic. Optimized program design makes the connection of each step smoother and the welding efficiency is higher
9. The special plane is equipped with Panasonic gas shielded welding machine, which has stable performance, convenient debugging, and beautiful welding shape
10. The weight of the mold is 10-15kg, which can be assembled manually without a crane
11. The mold manufacturing cost is low, which can reduce the mold cost of the userFeatures:
1. Traditional process (domestic and foreign products): first plug welding, then fillet welding, and finally displacement welding, it takes three times to complete.
2. Improved process (domestic and foreign products): the original three processes can now be completed only once, which saves labor and time, and reduces the burden of difficult recruitment and high cost for customers.
3. A variety of process welding settings can be selected on the touch screen, the number of segments, displacement and other related position welding can be set, and multiple products can be stored and called, and the operation is convenient and simple.
4. The welding performance of the equipment is stable, and the welded products are of good quality and beautiful in appearance.
5. The model adopts an isolated and closed design to prevent welding dust from falling into the welder and wire feeder and affect the life and stability of the welder. The appearance is beautiful and practical.
6. Mold installation, disassembly, workpiece up and down are simple and convenient, with high safety performance.
Device Introduction:
Double rib shoe multifunctional fillet welding machine is suitable for the positioning and welding of the outer fillet weld formed by the arc plate and the rib plate of the automobile brake shoe assembly
Device name:
Multifunctional corner welding machine for automobile double tendon shoe
Model Description:
Model: YY-S-J500
Technical parameters:
|
Rated input voltage: 3-380V |
Rated input frequency: 50Hz |
Rated welding capacity (single machine): 23.3KVA |
|
Rated welding current (single machine): 500A |
Rated welding voltage (single machine): 39V |
Rated duty cycle: 100% |
|
Current adjustment range: 60-550A |
Used welding wire diameter: solid core 1.0/1.2/1.6 |
Welding method: Co2+Ar gas shielded welding |
|
Number of welding torches: 2 |
Spindle speed: 20-1000mm/min |
Machine center height: 600mm |
|
Welding workpiece range: width 219mm (can be customized) |
Diameter: Φ406mm (can be customized) |
Workpiece clamping: hydraulic pressure |
|
Welding torch movement: manually adjustable |
Hydraulic system pressure: 7Mpa |
Workpiece rotation angle: ±180° |
|
Dimensions: 1860×1800×1800(mm) |
Equipment weight: 1.5 tons |
|
Device function:
1. Fully enclosed overall design, beautiful appearance and easy maintenance
2. Equipped with an exhaust outlet, which can be matched with an exhaust duct or a welding fume processor (customers can choose by themselves)
3. The clamp action and unloading action of the workpiece adopt hydraulic methods
4. The workpiece fixture adopts the rotating shaft mold and special design, which can effectively control the welding deformation under the premise of ensuring the welding quality
5. The fixture adopts a detachable design, which can adapt to the welding needs of a single machine and multiple varieties
6. The displacement of the workpiece fixture is driven by a servo motor, and the positioning is accurate and reliable
7. The control system adopts PLC+color touch screen control, the operation interface is all in Chinese, and the operation is simple and intuitive. On the touch screen, the welding time, idle stroke speed, welding section angle difference, welding section parameters, manual control of each cylinder and other related function settings can be set digitally (all adopt Delta products)
8. The clamping, positioning, displacement, welding and unloading of the workpiece are fully automatic. Optimized program design makes the connection of each step smoother and the welding efficiency is higher
9. The special plane is equipped with Panasonic gas shielded welding machine, which has stable performance, convenient debugging, and beautiful welding shape
10. The weight of the mold is 10-15kg, which can be assembled manually without a crane
11. The mold manufacturing cost is low, which can reduce the mold cost of the user
Features:
1. Traditional process (domestic and foreign products): first plug welding, then fillet welding, and finally displacement welding, it takes three times to complete.
2. Improved process (domestic and foreign products): the original three processes can now be completed only once, which saves labor and time, and reduces the burden of difficult recruitment and high cost for customers.
3. A variety of process welding settings can be selected on the touch screen, the number of segments, displacement and other related position welding can be set, and multiple products can be stored and called, and the operation is convenient and simple.
4. The welding performance of the equipment is stable, and the welded products are of good quality and beautiful in appearance.
5. The model adopts an isolated and closed design to prevent welding dust from falling into the welder and wire feeder and affect the life and stability of the welder. The appearance is beautiful and practical.
6. Mold installation, disassembly, workpiece up and down are simple and convenient, with high safety performance.
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ADD.：Meichi Industrial Zone, Yunlong Town, Yinzhou District, Ningbo City, Zhejiang Province.
TEL：+86-574-88253023
FAX：+86-574-87155860
Website：www.chinayongying.com
zip Code：315137
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