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AC seam welder

型号:

B-014


summary

An auto parts enterprise integrating design, development, production, sales and after-sales


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Detail


1. Introduction to the equipment

1. Automobile brake shoe semi-automatic single-rib shoe rolling welding machine is an ideal special welding equipment designed and manufactured by Ningbo Yongying Intelligent Equipment Co., Ltd. for automobile brake manufacturers according to the welding technical requirements of shoes;
2. The equipment has a wide range of applications, suitable for welding single rib and double rib stamping parts of automobile brake shoes. The operation setting is controlled by touch screen digital input, which is simple and convenient to operate;
3. Equipment accessories (panel material rack, conductive box, drive motor, clamping mold, pressurized welding cylinder) are all made of world-famous brand products, and equipped with high-precision planetary reduction device, which can improve the positioning accuracy of the shoe;
4. The equipment adopts single-chip microcomputer as the main control unit, the circuit is simple, highly integrated and intelligent, which reduces the failure rate and is convenient for maintenance and maintenance;
5. Communication and BCD code control function department external industrial computer, PLC and other control equipment, to achieve remote control automatic management, improve work efficiency, can store 16 welding specifications for users to call pre-set;
6. The use of medium frequency controller, small impact on the power grid, stable current, fast and accurate current regulation, which is unreachable by ordinary power frequency welding machine.

 

Second, the characteristics of the equipment

1. The equipment has the advantages of high control accuracy, stable output current, small inductive reactance influence, light weight of welding transformer and less splash;
2. The equipment has single/continuous spot welding function, continuous cycle to perform multi-specification welding, welding joints at different positions of the same workpiece, the problem of using different processes, eliminating the tedious work of manually switching welding specifications;
3. The equipment has a counting function to count the number of welding, which can easily understand the output of the shift, greatly improve the work efficiency and reduce the shift handover time;
4. Energy-saving three-phase current input, high working frequency, small transformer loss, significant energy-saving effect, preheating current, welding current and tempering current can be set, effectively solving the problem of splashing generated during welding and workpiece quenching after welding, three discharge pulses can be set separately and used separately or in any combination;
5. The conductive box adopts end-faced silver sheet conduction, and is equipped with regular automatic refueling system to improve the maintenance cycle of the equipment;
6. The mold clamping adopts hydraulic clamping system, which can improve the clamping degree and ensure that the rib plate will not be burned during the welding process;
7. The pressurized welding cylinder adopts Taiwan Jiuyi wear-resistant sealing ring, double-stage pressurized system, this structure can increase the stability of welding and improve the durability of the welding cylinder;
8. The panel material rack adopts hand-cranked structure, this structure greatly shortens the adjustment time, the panel push jaw adopts alloy copper vacuum quenching, the panel pushing mechanism adopts Taiwan AirTAC SC type cylinder, the pushing distance and position can be adjusted arbitrarily, enhance the available range, there is a panel detection device in the feeding terminal, when there is no material, the equipment will automatically stop and alarm;

  • 详细介绍
    • Commodity name: AC seam welder
    • Commodity ID: B-014

    Brief introduction of YY-JN-200 AC roll welding machine for automobile brake shoe single rib:

    The equipment is driven by a Taiwan servo motor, which is faster than the traditional AC motor, with precise positioning and stable drive, and will not cause welding misalignment due to too fast rotation speed. Provided, the welding power supply control has constant voltage and constant current functions, so that the welding current will not be affected by the voltage and current fluctuations of the power grid, thereby ensuring the quality of the product.
    It welds the flat panel with the hoof tendon at the same time to form a shape. The position of the welding spot, the welding current and time of each welding spot can be adjusted according to the needs of the product. Simple operation and convenient maintenance. Reduce unnecessary equipment and manpower for brake manufacturers, improve production efficiency, and effectively control production costs for manufacturers. It is a special welding equipment designed according to the welding technical requirements of brake shoes. It has the characteristics of high degree of automation, high production efficiency, and automatic forming of arc plates. It can be applied to the welding of brake shoes of various specifications by changing the tire mold.
    This machine is mainly used for rolling and convex welding of brake shoes of large, medium and small automobiles and brake shoes of tractors and agricultural tricycles. The design of the rotating tire is unique. The welding process and the rotation of the tire are all controlled by the computer. The degree of automation is high and the welding efficiency is high. Each welding machine can weld 300-450 pieces of brake shoes per hour. During the welding process, the straight plate is directly rolled into an arc. The plate is formed at one time, and the labor intensity of the workers is greatly reduced; other types of T-welding or other forms of spot-projection welding can also be performed by changing the tire. The machine integrates tire rotation, clamping and cooling system, small size, reliable performance indicators, advanced current compensation, high welding quality. The main technical contents of this machine include: the development of computer automatic control system;

     

    ●Main technical parameters of FY-JN-200 AC roll welding machine for automobile brake shoe single rib

    Project unit Rated capacity Primary Voltage Nominal frequency Cooling water temperature Cooling water pressure Compressed air Number of welding points Applicable plate thickness Weldable range Drive Power Dimensions Device Weight
    Specification model KVA V Hz Kpa kgf/cm one mm mm KW mm kg
    FY-JN-200 200 380 50 5~10 392~490 7 1~15 ≤2.5 Unlimited 2.2 1794X1523X1015 1480

    The above data is for reference only


    ●Features of FY-JN-200 AC seam welder for automobile brake shoe single rib:

    1) The radian, verticality, symmetry, and flatness of the arc plate after welding of the product are more precise than those spot welded by traditional spot welding machines;
    2) The flat panel is welded with the tendon at the same time as it is rolled into a circle (compared with traditional manual welding machines: saving equipment, manpower, and resources);
    3) The position of the welding spot, the welding current and time of each spot can be adjusted according to the needs of the product;
    4) The equipment is driven by a Delta servo motor, which is faster than the traditional AC motor, with precise positioning and stable driving, and will not cause welding misalignment due to excessive rotation speed. (Compared with traditional manual welding machines: the welding quality is more stable and the product quality is more guaranteed);
    5) The air cylinder adopts Taiwan AirTAC brand, and the circuit control is all provided by Taiwan Delta Company. The welding power supply control has constant voltage and constant current functions, so that the welding current will not be affected by the voltage and current fluctuations of the power grid, thus ensuring the safety of the product welding quality;
    6) The equipment does not have any technical requirements for the operators (compared with traditional manual welding machines: the degree of difficulty is reduced, and personnel in other positions can be mobilized at any time to operate, which is very easy to use);
    7) Mold replacement can be completed in a very short time, which is especially beneficial for multi-variety and small-batch production;
    8) The design is compact and does not need to occupy a large area of space;

     

Brief introduction of YY-JN-200 AC roll welding machine for automobile brake shoe single rib:

The equipment is driven by a Taiwan servo motor, which is faster than the traditional AC motor, with precise positioning and stable drive, and will not cause welding misalignment due to too fast rotation speed. Provided, the welding power supply control has constant voltage and constant current functions, so that the welding current will not be affected by the voltage and current fluctuations of the power grid, thereby ensuring the quality of the product.
It welds the flat panel with the hoof tendon at the same time to form a shape. The position of the welding spot, the welding current and time of each welding spot can be adjusted according to the needs of the product. Simple operation and convenient maintenance. Reduce unnecessary equipment and manpower for brake manufacturers, improve production efficiency, and effectively control production costs for manufacturers. It is a special welding equipment designed according to the welding technical requirements of brake shoes. It has the characteristics of high degree of automation, high production efficiency, and automatic forming of arc plates. It can be applied to the welding of brake shoes of various specifications by changing the tire mold.
This machine is mainly used for rolling and convex welding of brake shoes of large, medium and small automobiles and brake shoes of tractors and agricultural tricycles. The design of the rotating tire is unique. The welding process and the rotation of the tire are all controlled by the computer. The degree of automation is high and the welding efficiency is high. Each welding machine can weld 300-450 pieces of brake shoes per hour. During the welding process, the straight plate is directly rolled into an arc. The plate is formed at one time, and the labor intensity of the workers is greatly reduced; other types of T-welding or other forms of spot-projection welding can also be performed by changing the tire. The machine integrates tire rotation, clamping and cooling system, small size, reliable performance indicators, advanced current compensation, high welding quality. The main technical contents of this machine include: the development of computer automatic control system;

 

●Main technical parameters of FY-JN-200 AC roll welding machine for automobile brake shoe single rib

Project unit Rated capacity Primary Voltage Nominal frequency Cooling water temperature Cooling water pressure Compressed air Number of welding points Applicable plate thickness Weldable range Drive Power Dimensions Device Weight
Specification model KVA V Hz Kpa kgf/cm one mm mm KW mm kg
FY-JN-200 200 380 50 5~10 392~490 7 1~15 ≤2.5 Unlimited 2.2 1794X1523X1015 1480

The above data is for reference only


●Features of FY-JN-200 AC seam welder for automobile brake shoe single rib:

1) The radian, verticality, symmetry, and flatness of the arc plate after welding of the product are more precise than those spot welded by traditional spot welding machines;
2) The flat panel is welded with the tendon at the same time as it is rolled into a circle (compared with traditional manual welding machines: saving equipment, manpower, and resources);
3) The position of the welding spot, the welding current and time of each spot can be adjusted according to the needs of the product;
4) The equipment is driven by a Delta servo motor, which is faster than the traditional AC motor, with precise positioning and stable driving, and will not cause welding misalignment due to excessive rotation speed. (Compared with traditional manual welding machines: the welding quality is more stable and the product quality is more guaranteed);
5) The air cylinder adopts Taiwan AirTAC brand, and the circuit control is all provided by Taiwan Delta Company. The welding power supply control has constant voltage and constant current functions, so that the welding current will not be affected by the voltage and current fluctuations of the power grid, thus ensuring the safety of the product welding quality;
6) The equipment does not have any technical requirements for the operators (compared with traditional manual welding machines: the degree of difficulty is reduced, and personnel in other positions can be mobilized at any time to operate, which is very easy to use);
7) Mold replacement can be completed in a very short time, which is especially beneficial for multi-variety and small-batch production;
8) The design is compact and does not need to occupy a large area of space;

 

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